Wave Solder Optimization

The wave soldering process took its name from the fact that the process uses a tank containing molten solder. In this process, the electronic components are inserted into the PCB in place and them the PCB is passed through a wave of metal welding. The molten solder passes through the uncovered area metal and creates an electrical connection between the components. The areas in which connections was not made, it is protected by the solder mask. The wave soldering process is faster than manual welding process, but it creates a quality product in less time compared to manual welding. Wave solder process can be used for both holed PCB or PCB mounted. But in the case of the mounted circuit board electronic components are located on the PCB, with the help of glue, rather than posing as the wave of welding.

Now together with hole in the majority of components have been replaced by the assembled components external, wave soldering has been replaced by reflow welding method in a sort of large scale electronic application. Although there are many types of wave solder machines available today, but the basic principle of operation of all machines are the same. A typical wave soldering machine consists of three main areas: firstly zone, second Preheating is the Fluxing zone and the zone of welding. Although some of the machines have an additional fourth zone of deep cleaning, but this depends on the exchange rate used. Wave solder optimizer: Wave welding optimizer is one of the highly urbanized, accurate, and easy-to-use wave tool in welding process was modern. It is the only device that can measure critical parameters in the course of welding of wave at the interface of the PCB with the wave. The optimizer of the wave passes through the machine, like printed circuit boards. Original onboard wave sensors on the basis of the experience of optimization of the wave only similar to lead in an Assembly.

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